Cette usine, située dans le sud de la Belgique, produit des pares-brises ainsi que les joints en polyuréthane utilisés lors de la pose de ceux-ci. L'installation d’aspiration que nous avons réalisée a pour objet d'assurer la captation de copeaux et poussières de polyuréthane sur une nouvelle ligne de fabrication.
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Nos produits
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Chapeau jet
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Clapets manuels
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Clapets à balancier
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Clapets manuels avec joints
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Clapets manuels emboutis, sans joints
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Clapets manuels prêts pour pneumatique
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Clapets manuels sans joints
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Vannes papillon manuelles
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Array ( [type] => category [label] => Clapets manuels [url] => https://www.ducomat.com/fr/356-clapets-manuels [children] => Array ( [0] => Array ( [type] => category [label] => Clapets à balancier [url] => https://www.ducomat.com/fr/383-clapets-a-balancier [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/383-0_thumb [ext] => jpg ) ) [page_identifier] => category-383 [current] => [depth] => 3 ) [1] => Array ( [type] => category [label] => Clapets manuels avec joints [url] => https://www.ducomat.com/fr/380-clapets-manuels-avec-joints [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/380-0_thumb [ext] => jpg ) ) [page_identifier] => category-380 [current] => [depth] => 3 ) [2] => Array ( [type] => category [label] => Clapets manuels emboutis, sans joints [url] => https://www.ducomat.com/fr/477-clapets-manuels-emboutis-sans-joints [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/477-0_thumb [ext] => jpg ) ) [page_identifier] => category-477 [current] => [depth] => 3 ) [3] => Array ( [type] => category [label] => Clapets manuels prêts pour pneumatique [url] => https://www.ducomat.com/fr/397-clapets-manuels-prets-pour-pneumatique [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/397-0_thumb [ext] => jpg ) ) [page_identifier] => category-397 [current] => [depth] => 3 ) [4] => Array ( [type] => category [label] => Clapets manuels sans joints [url] => https://www.ducomat.com/fr/378-clapets-manuels-sans-joints [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/378-0_thumb [ext] => jpg ) ) [page_identifier] => category-378 [current] => [depth] => 3 ) [5] => Array ( [type] => category [label] => Vannes papillon manuelles [url] => https://www.ducomat.com/fr/379-vannes-papillon-manuelles [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/379-0_thumb [ext] => jpg ) ) [page_identifier] => category-379 [current] => [depth] => 3 ) ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/356-0_thumb [ext] => jpg ) ) [page_identifier] => category-356 [current] => [depth] => 2 ) 1 -
Clapets à balancier
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Clapets pneumatiques
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Collecteurs
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Colliers
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Brides Galvanisée
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Colliers à serrage rapide avec joint
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Colliers de suspente
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Colliers de suspente
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Pattes pour collier de suspente
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Array ( [type] => category [label] => Colliers de suspente [url] => https://www.ducomat.com/fr/385-colliers-de-suspente [children] => Array ( [0] => Array ( [type] => category [label] => Colliers de suspente [url] => https://www.ducomat.com/fr/413-colliers-de-suspente [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/413-0_thumb [ext] => jpg ) ) [page_identifier] => category-413 [current] => [depth] => 4 ) [1] => Array ( [type] => category [label] => Pattes pour collier de suspente [url] => https://www.ducomat.com/fr/412-pattes-pour-collier-de-suspente [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/412-0_thumb [ext] => jpg ) ) [page_identifier] => category-412 [current] => [depth] => 4 ) ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/385-0_thumb [ext] => jpg ) ) [page_identifier] => category-385 [current] => [depth] => 3 ) 1 -
Colliers de suspente
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Colliers de suspente avec joint
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Colliers emboutis
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Vis et écrou Ø 8 x 35 mm
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Array ( [type] => category [label] => Colliers emboutis [url] => https://www.ducomat.com/fr/376-colliers-emboutis [children] => Array ( [0] => Array ( [type] => category [label] => Vis et écrou Ø 8 x 35 mm [url] => https://www.ducomat.com/fr/433-vis-et-ecrou-o-8-x-35-mm [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/433-0_thumb [ext] => jpg ) ) [page_identifier] => category-433 [current] => [depth] => 4 ) ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/376-0_thumb [ext] => jpg ) ) [page_identifier] => category-376 [current] => [depth] => 3 ) 1 -
Vis et écrou Ø 8 x 35 mm
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Colliers fin
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Colliers larges
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Colliers rapides avec joints
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Array ( [type] => category [label] => Colliers [url] => https://www.ducomat.com/fr/353-colliers [children] => Array ( [0] => Array ( [type] => category [label] => Brides Galvanisée [url] => https://www.ducomat.com/fr/425-brides-galvanisee [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/425-0_thumb [ext] => jpg ) ) [page_identifier] => category-425 [current] => [depth] => 3 ) [1] => Array ( [type] => category [label] => Colliers à serrage rapide avec joint [url] => https://www.ducomat.com/fr/429-colliers-a-serrage-rapide-avec-joint [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/429-0_thumb [ext] => jpg ) ) [page_identifier] => category-429 [current] => [depth] => 3 ) [2] => Array ( [type] => category [label] => Colliers de suspente [url] => https://www.ducomat.com/fr/385-colliers-de-suspente [children] => Array ( [0] => Array ( [type] => category [label] => Colliers de suspente [url] => https://www.ducomat.com/fr/413-colliers-de-suspente [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/413-0_thumb [ext] => jpg ) ) [page_identifier] => category-413 [current] => [depth] => 4 ) [1] => Array ( [type] => category [label] => Pattes pour collier de suspente [url] => https://www.ducomat.com/fr/412-pattes-pour-collier-de-suspente [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/412-0_thumb [ext] => jpg ) ) [page_identifier] => category-412 [current] => [depth] => 4 ) ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/385-0_thumb [ext] => jpg ) ) [page_identifier] => category-385 [current] => [depth] => 3 ) [3] => Array ( [type] => category [label] => Colliers de suspente avec joint [url] => https://www.ducomat.com/fr/484-colliers-de-suspente-avec-joint [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( ) [page_identifier] => category-484 [current] => [depth] => 3 ) [4] => Array ( [type] => category [label] => Colliers emboutis [url] => https://www.ducomat.com/fr/376-colliers-emboutis [children] => Array ( [0] => Array ( [type] => category [label] => Vis et écrou Ø 8 x 35 mm [url] => https://www.ducomat.com/fr/433-vis-et-ecrou-o-8-x-35-mm [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/433-0_thumb [ext] => jpg ) ) [page_identifier] => category-433 [current] => [depth] => 4 ) ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/376-0_thumb [ext] => jpg ) ) [page_identifier] => category-376 [current] => [depth] => 3 ) [5] => Array ( [type] => category [label] => Colliers fin [url] => https://www.ducomat.com/fr/373-colliers-fin [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/373-0_thumb [ext] => jpg ) ) [page_identifier] => category-373 [current] => [depth] => 3 ) [6] => Array ( [type] => category [label] => Colliers larges [url] => https://www.ducomat.com/fr/374-colliers-larges [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/374-0_thumb [ext] => jpg ) ) [page_identifier] => category-374 [current] => [depth] => 3 ) [7] => Array ( [type] => category [label] => Colliers rapides avec joints [url] => https://www.ducomat.com/fr/375-colliers-rapides-avec-joints [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/375-0_thumb [ext] => jpg ) ) [page_identifier] => category-375 [current] => [depth] => 3 ) ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/353-0_thumb [ext] => jpg ) ) [page_identifier] => category-353 [current] => [depth] => 2 ) 1 -
Brides Galvanisée
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Cônes de réduction
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Coudes
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Emboutis
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Segmentés
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Emboutis
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Culottes symétriques
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Culotte à 30°
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Culotte à 45°
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Culotte à 30°
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Dérivations
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Dérivation double
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Double dérivation à 30°
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Double dérivation à 45°
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Double dérivation à 30°
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Dérivation simple
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Dérivation à 30°
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Dérivation à 45°
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Dérivation à 30°
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Piquage à appliquer
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Piquage 30°
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Piquage 45°
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Piquage 30°
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Dérivation double
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Disques obturateurs
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Matériel d'étanchéité
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Matériel de détection
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Sonde de niveau
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Sonde de niveau
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Matériel de fixation
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Bras Cantilever
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Embase
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Manchon tige filetée
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Rail
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Tige filetée
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Bras Cantilever
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Matériel pneumatique
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Bobine 24 VAC - 24 VDC - 230 VAC
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Cylindre pneumatique
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Electrovanne
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Flexible polyuréthane
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Bobine 24 VAC - 24 VDC - 230 VAC
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Nettoyage
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Bouche de balayage
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Capteur balai à roulette pour flexible
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Bouche de balayage
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Nettoyage Centralisé par le Vide
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Bouchons obturateur
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Centrale aspiration
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Clapets de fermeture pour NCV
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Colliers, colliers de suspente
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Colliers de support NCV
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Manchons 100 mm
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Manchons 150 & 200 mm
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Manchons 65 mm
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Colliers de support NCV
-
Cônes de réduction
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Coudes
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Culottes à 45°, NCV
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Dérivations
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Enrouleurs pour flexible
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Flexibles d'aspiration pour NCV
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Kit de nettoyage
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Tuyauterie et accesoires NCV
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MANLGNCV
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Tube droit en acier galvanisé, long. 3 2
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MANLGNCV
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jpg ) ) [page_identifier] => category-450 [current] => [depth] => 4 ) [2] => Array ( [type] => category [label] => Manchons 150 & 200 mm [url] => https://www.ducomat.com/fr/452-manchons-150-200-mm [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/452-0_thumb [ext] => jpg ) ) [page_identifier] => category-452 [current] => [depth] => 4 ) [3] => Array ( [type] => category [label] => Manchons 65 mm [url] => https://www.ducomat.com/fr/449-manchons-65-mm [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/449-0_thumb [ext] => jpg ) ) [page_identifier] => category-449 [current] => [depth] => 4 ) ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/440-0_thumb [ext] => jpg ) ) [page_identifier] => category-440 [current] => [depth] => 3 ) [4] => Array ( [type] => category [label] => Cônes de 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Bouchons obturateur
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Piquages
-
PIQUAGE
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Piquage 30°
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Array ( [type] => category [label] => PIQUAGE [url] => https://www.ducomat.com/fr/457-piquage [children] => Array ( [0] => Array ( [type] => category [label] => Piquage 30° [url] => https://www.ducomat.com/fr/458-piquage-30 [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( ) [page_identifier] => category-458 [current] => [depth] => 4 ) ) [open_in_new_window] => [image_urls] => Array ( ) [page_identifier] => category-457 [current] => [depth] => 3 ) 1 -
Piquage 30°
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PIQUAGE
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Raccord container
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Silencieux
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Silencieux 0,9 m
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Array ( [type] => category [label] => Silencieux [url] => https://www.ducomat.com/fr/361-silencieux [children] => Array ( [0] => Array ( [type] => category [label] => Silencieux 0,9 m [url] => https://www.ducomat.com/fr/483-silencieux-09-m [children] => Array ( ) [open_in_new_window] => [image_urls] => Array ( ) [page_identifier] => category-483 [current] => [depth] => 3 ) ) [open_in_new_window] => [image_urls] => Array ( [0] => Array ( [url] => https://www.ducomat.com/img/c/361-0_thumb [ext] => jpg ) ) [page_identifier] => category-361 [current] => [depth] => 2 ) 1 -
Silencieux 0,9 m
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Tuyaux et gaines d'aspiration
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Portes d'accès pour tuyaux
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Tuyaux avec porte d'accès
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Tuyaux pour l'aspiration
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Tuyaux 0,50 m
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Tuyaux 1,00 m
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Tuyaux 1,50 m
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Tuyaux 2,00 m
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Tuyaux 0,50 m
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Tuyaux télescopiques
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Portes d'accès pour tuyaux
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Tuyaux flexibles
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Collier pour flexible PU
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Equilibreur de charge
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Manchon anti-usure
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Manchon machine
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Manchon pour flexible
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Tête de torsion
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Tuyaux flexible PU
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Flexible 0.4 mm Antistatique
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Flexible 0.6 mm Antistatique
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Flexible 0.7 mm Spécial CNC
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Flexible 0.4 mm Antistatique
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Collier pour flexible PU
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Industrie du plastique
Les processus de transformation du plastique peuvent générer des poussières fines, des Composés Organiques Volatiles (COV) et dans certains cas d’agents cancérogènes. Des études épidémiologiques ont montré le lien entre ces polluants et des maladies professionnelles telles que les inflammations des voies respiratoires, les fibroses aux poumons qui peuvent, dans certains cas, provoquer des cancers.
Il est donc indispensable de protéger vos collaborateurs en filtrant l’air de votre atelier de production. L’idéal est de toujours capter les poussières à la source, c'est-à-dire au plus près de l’outil qui façonne le produit et qui génère dès lors les déchets.
Le raccordement des capots des machines de production au système d’aspiration est primordial. Si la machine ne disposait pas de capot permettant de la raccorder au système de dépoussiérage industriel, il faut songer à en réaliser un sur mesure. Le captage à la source est essentiel.
Certains ingrédients utilisés pour la confection de peintures à destination du bâtiment sont classés potentiellement cancérogènes : nous parlons ici du dioxyde de titane utilisé comme agent blanchissant dans la composition des peintures. La manipulation manuelle des sacs de cette poudre est problématique si le contenant où elle est versée n’est pas équipée d’un système d’aspiration à la source.
Que ce soit en présence de PET (Polyéthylène téréphtalate), de PU de haute densité (Polyuréthane), de PS (Polystyrène) ou de résine Epoxy, nos solutions d’aspiration des process de transformation de ces différentes matières plastiques ont apporté pleine satisfaction.
Le type de poussière ou copeaux de plastique produit, leur quantité, l’intensité de l’activité de l’usine, le taux de simultanéité de fonctionnement des différentes machines, sont des éléments qui sont pris en compte pour déterminer la solution de dépoussiérage. D’autres éléments interviendront, comme l’optimalisation de la consommation d’énergie, le recyclage de l’air vers le hall de production, …
Un autre point d’attention fondamental concerne la potentielle explosivité des fines poussières de plastique en suspension. Pour garantir une protection optimale contre les explosions, l’utilisation de solutions techniques et de protection sont nécessaires. Les dispositions légales édictées par l’Union Européenne servent de base à cet effet : Directive ATEX 2014/34/EU.
Les installations d’aspiration et de filtration de la marque SCHUKO sont conçues conformément aux Directives légales en matière de protection contre les incendies et les explosions. Lors de la conception du système d’aspiration, l’installateur sera très attentif à inclure tous les éléments de protection nécessaires : écluse ATEX, évents d’explosions certifiés, clapet anti-retour ATEX, colonne sèche d’incendie, …
Chez DUCOMAT, vous trouverez tous les composants professionnels nécessaires à la réalisation de votre réseau d’aspiration de déchets et de poussières de plastique. Les tuyaux en acier galvanisé sont assemblés par soudure laser longitudinale jusqu’au diamètre de 400 mm, et au-delà par agrafage. Ils sont disponibles en longueur de 0,5 m, 1 m, 1,5 m et 2 m. Les coudes sont disponibles dans tous les diamètres standards, et avec un rayon de courbure de 1,5 fois le diamètre. Vous les trouverez en 90°, 60°, 45°, 30° et 15°. Les dérivations sont disponibles avec des piquages en 30° et 45°, et sont réalisées sur mesure chez DUCOMAT. Enfin, vous trouverez sur notre site l’ensemble des éléments permettant de réaliser votre réseau d’aspiration pour déchets de matières plastiques.
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Aspiration d’une ligne de fabrication de murs autoportants isolés
DELISO est un concepteur et constructeur de maisons contemporaines labellisées zéro énergie. Le projet consistait à aspirer une ligne de fabrication de panneaux muraux autoportants. Les déchets sont aspirés d’une machine à commande numérique multi- axes fabriquée par la société POUWELS de Thimister.
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Aspiration et briquetage de déchets de PET - 8.150 m³/heure
Projet consistant à équiper un process industriel d’extrusion de PET chez le leader mondial de la production et de la commercialisation de mousses synthétiques. Plusieurs lignes de production ont été équipées par notre système d’aspiration industrielle. Les déchets de PET récoltés sont composés de légers copeaux, mais aussi de poussières fines représentant un volume important. Notre client a opté pour un filtre SCHUKO de type CENTRO et d’une presse à briquettes de marque SCHUKO, de type...
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